A homeowner working on a BMW cooling system overhaul shears a bolt off inside an aluminum head, and then breaks an extraction bit, leaving a blocked hole that cannot be drilled out easily, and lacks a welder and welding skill to resolve it.
Existing extraction tool sets can break, leaving the user with no easy way to remove a seized bolt from a sensitive aluminum head; welding requires skill and equipment many DIYers don't have.
Workarounds Described
- used extraction bits that snapped
- considering buying a welder with no experience to weld a nut onto the broken bolt
Implied Software Gaps
- Step-by-step bolt removal guidance that accounts for broken extractors and suggests alternative methods
Bolt Rescue
Bolt Rescue is a mobile app that guides DIY mechanics through the best bolt removal strategy for their specific situation. It uses a decision tree based on bolt location, material, corrosion level, and available tools to recommend the highest-success method, including step-by-step video instructions and tool recommendations. It eliminates guesswork and reduces broken tools and costly mistakes.
- Interactive diagnostic flow for bolt removal based on bolt material, base metal, and seizure severity
- Video tutorials for each technique (welding, left-handed drilling, chemical penetrating, etc.)
- Tool finder: suggests the right extractor or welder settings and links to buy or rent
- Community Q&A with verified mechanics for edge cases
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